Mechanical Assembly System Integration

Our vertically integrated cable/harness and PCB assembly capabilities enhance schedule flexibility and simplify the overall sourcing equation.

From start to finish, SAI is your one-stop shop for manufacturing. Simply place a purchase order with us and let SAI do the rest. SAI will contact and negotiate pricing on your behalf for all of your custom manufacturing needs. Cable assemblies and printed circuit board assemblies are built in our Carlsbad facility for an easy transfer to finished mechanical assemblies.


Our System Integration capabilities include:

DFA analysis

  • Prototype and quick-turn assembly

  • Low-to-medium volume, high mix

  • Configure to order

  • Functional and system level testing

  • Final packaging


Common requests for mechanical assembly:

  • Custom housings or enclosures

  • Material requirements (plastic, sheet metal, aluminum, die cut foam etc..)

  • Off the shelf and custom fabricated parts build to print

  • Testing/programming

  • Custom packaging solutions (crating, freight forwarding, drop ship to distribution etc..)

  • Printed material (instructions, pamphlets, labels etc..)


Post-Manufacturing Support:

Delivery tailored to your needs

  • Kanban

  • JIT

  • Dock-to-stock

  • End customer fulfillment

  • ECO upgrade and depot repair center

  • Repair and refurbishment



Request a custom quote today!

Whether you need sub-assemblies or a complete box build, Spectrum Assembly has a solution.